EXCELLENCE THAT DELIVERS
Our FMEA Outcomes
- Zero customer complaints and warranty failures
- Elimination of recurring quality issues
- Stronger process capability and stability
- Reduced cost of poor quality (COPQ)
Proactive Quality & FMEA
FMEA - Proactive Quality for Zero Defects
AIAG-VDA Aligned Approach for Robust Design & Process Excellence
Comprehensive Failure Analysis
Address all possible failure modes, causes & effects
Proactive Risk Mitigation
Apply advanced tools and controls to reduce risk and prevent recurrence.
Global Best Practices
Use Master Ishikawa, PTDB, and error-proofing for lasting results.
FMEA - Proactive Quality for Zero Defects
Failure Modes and Effects Analysis (FMEA) is a systematic, proactive tool used to identify potential failures in a product or process, assess their impact, and implement measures to prevent them.
World-Class FMEA, as practiced by LearnEx, goes beyond conventional methods-aligning with AIAG-VDA guidelines, using multi-approach failure identification, cause analysis tables, RPN separation, and human error prevention principles. This advanced framework ensures that risks are addressed at the root, enabling organizations to achieve zero defects and long-term quality excellence.
KNOWLEDGE Areas
Applications
New Product Development
Process Design & Validation
Reliability Improvement
Supplier Quality Management
Manufacturing Line Optimization
Warranty & Field Failure Reduction
Safety and Compliance
Improvement Programs
MEASURABLE IMPACT
Core Practices We Deliver
Multi-Approach Failure Identification
Using PTDB, brainstorming, elemental checks, and drawings to capture all failure modes.
Master Ishikawa & Root Cause Tools
Structured cause analysis for every failure mode to avoid oversight.
AIAG-VDA Aligned Risk Assessment
Severity, Occurrence, and Detection rankings separated for modes and causes
Advanced Control Planning
Implementation of 13 Principles of Error Prevention and robust control measures.
RPN Separation & Prioritization
Independent evaluation of RPN for modes and causes for targeted action.
Knowledge-Based Prevention
Leveraging past trouble data and lessons learned for proactive quality improvement.
Master FMEA. Master Quality.
Identify risks early, prevent failures, and achieve zero-defect excellence with LearnEx’s world-class FMEA approach.